Coal-fired boilers to gas-fired boiler and the basic requirements of a program, the transformation of the basic requirements: 1, the boiler must be carried out in accordance with "Steam Boiler Safety Technology Supervision" and "Hot Water Boiler Safety Technology Supervision" and relevant national technical regulations, construction program should be sent to the local technical supervision departments for approval. 2, to determine the value in use based on the transformation of the boiler has the age and state of the art, taking into account the life expectancy of the boiler. If the boiler use a longer useful life, and the pressure there is a serious corrosion, scaling and overheating phenomena such elements, no transformation of value. 3, boiler walls, chimneys, water supply and air supply, the wind system should remain largely intact. 4, after the transformation of the original technical parameters should be kept constant boiler (operating pressure, temperature, etc.) or the load and to improve the efficiency of the original boiler. 5, after the boiler should comply with national environmental and technical indicators, solve the problem of smoke and dust, meet environmental requirements. 6, when the boiler should try not to change the original pot, and the body is pressed by the original system architecture, covers the smaller the better. 7, rehabilitation programs should be simple, low investment, short construction period and quick, safe and reliable. Second, the transformation method: 1, removal of the original coal-fired boiler slag machine, equipment on coal, dust, chain grate and gearbox. 2, according to the diameter and length of the flame, furnace installation height determining geometric dimensions and the burner. 3, making the furnace, the furnace bottom refractory brick, a semicircular shape. 4, the front arch openings mounted burner nozzle. 5, after that the flame away from the center position of the tube the arch, the arch of the pipe on the basis of the original slope, heightening baffle wall, the protective tube arch. 6, install blast doors. 7, install the induced draft fan drive. 8, the body of the boiler water test pressure 1.5 times the working pressure. 9, the automatic control system installed. Third, the technical proposal: 1, furnace design should consider the flame length and diameter of the flame of the combustion gas, so that the furnace space is filled with the best of the flame, the flame not Wall flush. 2, as the main component of natural gas CH4, H20 generated after combustion, steam share large, so that strong radiation, heating furnace suitably increased to take advantage of the radiation heat transfer, thermal efficiency, reduce the consumption of steel, ensure that the boiler output, and may increase the boiler output. 3, a slight positive pressure within the boiler furnace using a combustion or slightly negative pressure, the sealing performance of the boiler furnace walls to strengthen, not air leakage. 4, due to the smaller excess air ratio of the gas boiler, combustion requires less air flow, coupled with the removal of dust, dust and small flue system, the flue resistance is reduced, a large surplus primer fan flow, using file when the damper plate adjusting the power loss is large, frequency control can be induced draft fan air volume regulation. 5, after the furnace door and see the fire smoke chamber above the chimney, mounted two proof doors, in order to improve the antiknock performance of the boiler. 6, the boiler flue gas the volume of gas in the vapor component is generally 15% to 19%, well above the coal-fired boiler flue gases generated in the water vapor content of 6% by volume or less. Boiler shutdown and startup, due to the low wall temperature of the boiler heating element, when less than less 50 ℃, the flue gas water vapor dew condensation on the wall will, if not removed condensate with the condensate of the contact wall would be C02 acid gas corrosion of furnace wall and the insulation material due to water absorption and thermal insulation effect will be lost. Therefore, before and after the gas hot water boiler smoke box and the rear box and the rear flue smoke condensate discharge means to be provided, promptly boiler condensate removal. 7, the gas boiler-system control function should have combustion process. Pre-blowing may be implemented, auto-ignition, flame detector self-test, automatic load adjustment, flame monitoring, fault alarm interlock shutdown, the gas leak detection valve, induced draft fan and burner control sequential chain protection. 8, in order to prevent fluctuations in the gas pressure regulator to meet the burner requirements, the installation of a gas regulator metering panel outer gas inlet in the boiler room, the surge counter can be accomplished by filtration, regulating, metering, safety shut-off functions.
This year, located in Guizhou Tongzi County and located in Heilongjiang Harbin has two boiler explosions accident, after investigation, the accident was produced in the installation link, there are companies the main responsibility for the implementation of incomplete installation link, confusion installation and construction management , unauthorized commissioning, pressure testing irregularities, installation supervision and inspection to ensure the role of the missing and other problems, leading to a boiler explosion occurs, causing adverse effects for the personal and property safety.
Market supervision bureau to draw lessons from the accident, in order to avoid explosion due to boiler installation problem from occurring again, issued a notice warning of the risk of boiler installation link. Details are as follows:
The boiler safety related technical specifications, the entire boiler manufacturing unit can be installed (set) mounted boiler units produced. Boiler manufacturing unit undertake installation work, should meet the following requirements:
The manufacturer should be dedicated departments boiler installation work, set up to cover the boiler installation quality management system, equipped with the necessary resources to installation conditions. Boiler manufacturing units should strengthen sales management, through specified in the sales contract if the terms of the unit responsible for the installation of boilers, etc., to prevent sales by the manufacturing license qualification units or organizations which are not allowed to undertake the unit personnel to carry out boiler installation work. Where specified in the contract manufacturing sales unit responsible for the installation, on-site installation work must be sent by the company to complete the installation personnel shall not be subcontracted to other units (safety specifications are allowed in the assigned project except). Indicate the sales contract to this unit responsible for the installation of the boiler, installation of the unit must have the appropriate license installed. Responsible for the installation of the units should strengthen safety education and skills training for installation personnel. Find that the installation quality and safety aspects of the occurrence of an accident or appears illegal activities, special equipment safety supervision institutions should be punished according to the law to install the unit.
Boiler installation units should strictly enforce the relevant safety standards and technical specifications to ensure the quality and safety of boiler installation, the unit should be installed at the installation site set up signs stating the name of the license holder of the certificate, license project, license number and items the person in charge, who is responsible for safety and quality, commissioning personnel, supervisory inspector's name, unit and telephone. Boiler commissioning and commissioning, operation must be performed by a licensed boiler operator. Before the boiler installation, inspection and acceptance by the relevant formally delivered, installed units should be hung in a prominent position boilers warning signs with the words "banned" and take effective protection and quarantine measures to ensure that the boiler system can not be ignited or boost . In addition to the need to debug, the cabinet can not be energized, the fuel valve is in a closed state should be like. Use blanking panels of the boiler pressure test, the test should be removed immediately after the end of the Blind.
Boiler boiler installation situation before construction units should be installed by informing the local special equipment safety supervision and management departments, and submit an application to install Supervision, Inspection and supervisory inspection agency. Where Supervision and Inspection uncommitted boiler installation project may not start.
Supervisory inspection agency should be strictly in accordance with the "Boiler Inspection Rules", according to the supervisory inspection protocol and progress of the project requirements, arrangements for the implementation of the supervisory inspector boiler installation supervisory inspection. A class of control points, the supervisory inspector must be at the scene confirmed to meet the requirements, the installation unit in order to continue with the work. Supervisory inspector shall, at the start that is to the construction site, in the whole process of site supervision to pressure test, shall not be used after the witness confirmed that and how do fill supervisory inspection program Supervision, Inspection and replacement process when the boiler pressure test.
Boiler manufacturing unit in particular is responsible for boiler installation of manufacturing units and boiler installation supervisory inspection agency, should an accident lessons learned, giving top priority to further implement the main responsibility and checks responsibility, strengthen the boiler installation management to ensure the quality of the installation work, protect the boiler safety.
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